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3D Printable "LED Panel Alignment" Jig for Soldering / Installation

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LED-Panel-Alignment-Soldering-Jig

Overview

The LED Panel Alignment Soldering Jig is a 3D-Printable "jig" to hold LEDs in place or against a panel, to help ensure the LEDs are installed / soldered with a consistent depth.

Details

When assembling certain DIY projects (especially Eurorack modular synthesizer projects), or performing certain repairs, one often needs to align one or more LEDs - often a row or grid - to a panel. Getting this spacing consistent can be tricky; this jig is designed to be placed up against the panel (held with a spacer, or tape), allowing the LEDs to nestle into it, at the exact depth specified!

See also the Thingiverse Customizable object

Screenshots

OpenSCAD preview image, showing the customizer settiings. OpenSCAD Screenshot showing customizer settings

Here, we have increased led_protrusion_mm in a wireframe view to illustrate how these jigs work. Screenshot showing "deeper" LEDs (for LEDs spaced far from the panel)

Settings

Name Default Description Notes
Component Specs
led_diameter_mm 3 LED diameter (mm)
Layout
led_cols 3 Num. of LEDs in column / "across"
led_rows 1 Num. of LED rows (Often 1)
led_spacing_mm 10.16 Spacing between LEDs (mm), measured center-center or same-edge to same-edge. 10.16mm=0.400" See LED Spacings
led_protrusion_mm 1.5 How far from the panel the LEDs should protrude (Suggestion: 1/2 of led_diameter_mm)
Jig Size
jig_thickness_mm 3 How thick is the jig/platform?
automatic_border_size false Automatically pick the jig's outer border size
jig_outer_border_mm 5.0 Jig's outer border/edge size (Ignored if automatic_border_size is used) Stepping 0.1

LED Spacings

These are some LED spacings I have used. Please submit spacings you encounter!

Inches mm Examples Notes
0.400" 10.16 Tesseract Modular Sweet Sixteen Faderbank
0.500" 12.7 Westlicht PER|FORMER Sequencer aka Westlicht Performer

Status

This should work fine in OpenSCAD! It has only been partially tested on Thingiverse.

TODO

  • Improve documentation
    • Better explanation of purpose
    • Photos or videos of use
  • Add functionality
    • Legs for "taller" jigs?

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3D Printable "LED Panel Alignment" Jig for Soldering / Installation

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